Automatic Assembly Mattress Machinery for Spring Units (EAM-120)

  • Model NO.: EAM-120
  • Control: Automatic
  • Output: up to 28000 Spring S/8h
  • Coil Outside Diameter: 67- 90mm (Can Be Customized)
  • Spring Height: 90-178 mm(Others Need to Be Customized)
  • Max Spring Unit Width: 2000mm
  • Control System: PLC Control and Operator′s Panel
  • Trademark: ESUN
  • Origin: Zhejiang Ningbo
  • Condition: New
  • Type: Compression Spring Machine
  • Spring Type: Bonnell
  • Steel Wire Diameter: 1.9 - 2.4mm(Can Be Customized)
  • Helical Wire Diameter: 1.3-1.4mm
  • Max Number of Jaws: 21(S) 20(M) 20(L) 20(X)
  • Max Weight of Wire on Feeder: 200tkgs
  • Transport Package: Wood Case
Automatic Assembly Mattress Machinery for Spring Units                                       

Feature
It can account the spring rows automatically.
It can pull out the inner-spring units automatically after finishing the enactment of the rows.
The spring rows can be enacted by the computer.

Economy
The machine operates without compressed air. Maintenance and spare parts wear is kept to a minimum. Production speed can be adapted to the quality of wire.

High flexibility
The EAM-120 assembly machine produces various types of spring units using springs with different diameter, wire thickness and height. The number of lines can be varied without moving the unused holdfasts.

Quality
The helix closing rings on both ends are very near to the springs. Exrremely precise, electronic controlled helix stop guarantees a perfect closing.

CONTROL PANEL

Control units are located on two panels,one of them can be oriented ,to help an easy machine set-up.

HELIX CONTROL

An innovative helix control device limits adjustment times in case of a collision. The system's high sensibility ensures an immediate stop without any deformation of the helix. Even the wire can not pull out due to wire tied or enwind, the device can immediate stop the mechine also.

 

Technical data at a glance                                                                                              

No. of jaws 21 20 19 18 17 16 15 14 13 12 11 10 9 8
X.Spring dia:85-90 / 1979 1880 1781 1682 1583 1484 1385 1286 1187 1088 989 890 791
L.Spring dia:76-85 / 1850 1760 1670 1580 1490 1400 1310 1220 1130 1040 950 860 770
M.Spring dia:70-76 / 1831 1738 1645 1552 1459 1366 1273 1180 1087 994 901 808 715
S.Spring dia:65-70 1855 1765 1675 1585 1495 1405 1315 1225 1135 1045 955 865 775 685

 

15 lines x 24 rows with spring with an 90 mm external diameter and using 85-90 mm jaws
15 lines x 26 rows with spring with an 83.5 mm external diameter and using 76-85 mm jaws
16 lines x 32 rows with spring with an 69 mm external diameter and using 65-70 mm jaws

 

Technical data at a glance                                                                                             

Output
Up to 28000 springs/8h
Coil type
Bonnell
Coil outside diameter
67-90mm(can be customized)
Steel wire diameter
1.9-2.4mm(can be customized)
Spring height
90-178mm(others need to be customized)
Helical wire diameter
1.3-1.4mm
Max spring unit width
2000mm
Max number of jaws
S: 21  M: 20  L: 20  X: 20
Control system
PLC control and operator's panel
Power requirements
380V 3phases 50Hz
Total power
3.3kw
Max weight of wire on feeder
200kgs
Machine weight
935kgs
Machine size
3200*1000*2100mm
Automatic Assembly Mattress Machinery for Spring Units (EAM-120)Automatic Assembly Mattress Machinery for Spring Units (EAM-120)

The reason why choose us?                                                                                   

 1:One-stop service: In addition to products, ESUN provides complete solutions from pre-sale consulting to after-sale service.

2:Product sourcing: Cooperating with 100 suppliers, our 5 plants can manufacture 108 types of machines and 28 types of accessories.

3:Strong quality control system:Raw material control/process control/component quality control/finished product quality inspection/mass production spot check/inspection company check

4:Global business: With 20years of experience, our products are sold to 100 countries and regions and highly recognized by customers.

5:Patent owner: To after clients high performance solutions, we keep investing on new products development and acquired 16 patents.                                                                                                            

Looking for partners                                                                                               

We are always interested to hear from potential partners and we are keen to develop our business in the world. We are especially eager to hear from interested partners with experience and a network in the mattress machinery and accessory.

 

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