First, the application of paperless recorder in the pharmaceutical industry With the further development of industrial automation, automation of the pharmaceutical industry has become a top priority. Most of the pharmaceutical plant's production projects involve high-temperature, high-pressure, heat-dissipating and cryogenic processes, and the production site has complex procedures and strict safety requirements. The traditional production methods have shown more and more drawbacks. This article combines practical use cases to introduce the independent R&D and promotion of Tianxin Instrument. The outstanding performance of the monitoring system with paperless recorder as the core in this field. It improves safety through interlocking protection measures and truly makes the production process more efficient. , safety and energy saving.
Second, the composition of paperless recorder system (1) Field instrument: including temperature sensors, pressure transmitters, electromagnetic flowmeters and other signal acquisition devices.
(2) Paperless Recorder: Tianxin Instrument is focused on satisfying the needs of various customers. It has launched a complete series of paperless recorder products, and can be equipped with recording instruments with appropriate function configurations according to the requirements of on-site use.
(3) Control station: Complete industrial process data acquisition, processing and on-site interlock control.
(4) Engineer Station: It is the environment where the engineer completes the process monitoring and management tasks.
Uses and scope of use:
Laboratories, blood banks, warehouses, clean rooms, museums, archives, hospitals, meteorological bureaus, greenhouses, north and south poles, incubators, etc., and are widely used in environmental protection, health and epidemic prevention, storage and transportation, cold chain management, and other fields. I. Overview:
With the further development of industrial automation, the automation of the pharmaceutical industry has become a top priority. Pharmaceutical production projects in pharmaceutical factories mostly involve high-temperature, high-pressure, heat-dissipating, and cryogenic processes. The production site has complex procedures and strict safety requirements. The traditional production methods have shown more and more drawbacks. This article combines actual use cases to introduce Xiamen Branch's independent R&D and outstanding performance of the monitoring system with the paperless recorder as the core. It enhances safety through interlocking protection measures and truly makes the pharmaceutical production process more effective. Efficient, safe and energy-efficient.
Second, the system constitutes (1) field instrumentation. Contains temperature sensors, pressure transmitters, electromagnetic flowmeters and other signal acquisition devices.
(2) Paperless recorder. Kotech focuses on meeting the needs of a variety of different customers. It has launched a complete line of paperless recorder products that can be equipped with recording instruments with appropriate function configurations based on field requirements.
(3) Control station. Complete industrial process data acquisition, processing and on-site interlock control.
(4) Engineer Station. It is the environment where the engineer completes the process monitoring and management tasks.
1. KH300G Series Paperless Recorder KH300G True Color Paperless Recorder is a recorder that has been well received by customers. The paperless recorder can input up to sixteen channels. The instrument has all-insulated universal input function and integrates thermocouple signal, thermal resistance signal, standard voltage and standard current signal. The output adopts a modular structure and can provide alarm (up to 16 alarms can be output), feed, print, and communication functions. The instrument has a powerful display function, high-precision bar graph display, real-time curve display, history curve recall, instantaneous flow display, cumulative flow display, alarm status display, and can directly query a certain year, month, day, hour, minute, second Data is quick and easy. External U disk transfer function, greatly improving the convenience of data transfer. Directly connected to a micro-printer, it can print real-time data, historical data, and curve data for a specified time; using RS485 communication, it can be configured with professional software such as Kingview, MCGS, etc. Use standard MODBUS communication protocol.
2. KH-DCS Configuration Software Introduction KHDCS is a configuration software that runs on the Windows platform and can quickly configure and generate a host computer monitoring system. Has the characteristics of decentralized control and centralized management. The control and data collection are completed by various models of KH series instruments. The host computer monitors the entire process in real time and completes the functions of on-site data acquisition, real-time and historical curve recording, alarm control, and printing.
Performance characteristics:
(1) Using decentralized control, the host computer failure does not affect the lower computer, and the failure of the lower computer instrument does not spread, avoiding the collapse of the entire monitoring system caused by partial failure.
(2) Good openness, compatibility and scalability, users can develop their own applications through OPC, DDE, ODBC and other mechanisms.
(3) A huge standard graphics library, complete painting tools and rich multimedia support can quickly generate rich and vivid project images.
(4) The upper computer is equipped with a Chinese-language Microsoft Windows98/ME/NT/2000/XP operating system with more than 32M of memory, 4M or more of memory with more than 15 inches of color display, and a resolution of at least 800 x 600, with a color inkjet printer.
Third, the control principle and effectiveness of our pharmaceutical production in the two important links, for example, one is the addition of materials, one is the reactor nitrogen / hydrogen addition and unloading, to introduce the actual results of the KOH process control system.
General pharmaceutical reactor feeding, the original production process requires the workshop operator to inform the irrigation area personnel to open the pump to transport the material to the workshop metering tank, and then manually switch the metering tank material into the reactor according to the scale, manpower Material costs are high, and the accuracy is not easy to grasp. Now, in the automatic control system of Keke Process, we collect material delivery data through supporting electromagnetic flowmeter, realize flow totalization through KH300G paperless recorder, and output feedback signals through intelligent analysis, and the operator can press keys of each workshop control station. Start and stop feeding, easy operation and high precision.
Hydrogenation is crucial and safety requirements are high. The system automatically controls the addition of hydrogen/nitrogen during production to produce a balance between temperature and pressure: The system automatically calculates the temperature rise rate in the reactor. When the reactor is abnormal, the hydrogen valve is shut off to ensure production safety and live sound. When the temperature and pressure of the reactor are greater than the set value, the system will automatically shut off the hydrogen valve and nitrogen valve to prevent the excessive addition of hydrogen, cut off the chemical reaction in the reactor and prompt sound and light alarm. The improved computing and control capabilities of the instrument greatly reduce the workload of field engineers and improve the safety of the entire production site.
Second, the composition of paperless recorder system (1) Field instrument: including temperature sensors, pressure transmitters, electromagnetic flowmeters and other signal acquisition devices.
(2) Paperless Recorder: Tianxin Instrument is focused on satisfying the needs of various customers. It has launched a complete series of paperless recorder products, and can be equipped with recording instruments with appropriate function configurations according to the requirements of on-site use.
(3) Control station: Complete industrial process data acquisition, processing and on-site interlock control.
(4) Engineer Station: It is the environment where the engineer completes the process monitoring and management tasks.
Uses and scope of use:
Laboratories, blood banks, warehouses, clean rooms, museums, archives, hospitals, meteorological bureaus, greenhouses, north and south poles, incubators, etc., and are widely used in environmental protection, health and epidemic prevention, storage and transportation, cold chain management, and other fields. I. Overview:
With the further development of industrial automation, the automation of the pharmaceutical industry has become a top priority. Pharmaceutical production projects in pharmaceutical factories mostly involve high-temperature, high-pressure, heat-dissipating, and cryogenic processes. The production site has complex procedures and strict safety requirements. The traditional production methods have shown more and more drawbacks. This article combines actual use cases to introduce Xiamen Branch's independent R&D and outstanding performance of the monitoring system with the paperless recorder as the core. It enhances safety through interlocking protection measures and truly makes the pharmaceutical production process more effective. Efficient, safe and energy-efficient.
Second, the system constitutes (1) field instrumentation. Contains temperature sensors, pressure transmitters, electromagnetic flowmeters and other signal acquisition devices.
(2) Paperless recorder. Kotech focuses on meeting the needs of a variety of different customers. It has launched a complete line of paperless recorder products that can be equipped with recording instruments with appropriate function configurations based on field requirements.
(3) Control station. Complete industrial process data acquisition, processing and on-site interlock control.
(4) Engineer Station. It is the environment where the engineer completes the process monitoring and management tasks.
1. KH300G Series Paperless Recorder KH300G True Color Paperless Recorder is a recorder that has been well received by customers. The paperless recorder can input up to sixteen channels. The instrument has all-insulated universal input function and integrates thermocouple signal, thermal resistance signal, standard voltage and standard current signal. The output adopts a modular structure and can provide alarm (up to 16 alarms can be output), feed, print, and communication functions. The instrument has a powerful display function, high-precision bar graph display, real-time curve display, history curve recall, instantaneous flow display, cumulative flow display, alarm status display, and can directly query a certain year, month, day, hour, minute, second Data is quick and easy. External U disk transfer function, greatly improving the convenience of data transfer. Directly connected to a micro-printer, it can print real-time data, historical data, and curve data for a specified time; using RS485 communication, it can be configured with professional software such as Kingview, MCGS, etc. Use standard MODBUS communication protocol.
2. KH-DCS Configuration Software Introduction KHDCS is a configuration software that runs on the Windows platform and can quickly configure and generate a host computer monitoring system. Has the characteristics of decentralized control and centralized management. The control and data collection are completed by various models of KH series instruments. The host computer monitors the entire process in real time and completes the functions of on-site data acquisition, real-time and historical curve recording, alarm control, and printing.
Performance characteristics:
(1) Using decentralized control, the host computer failure does not affect the lower computer, and the failure of the lower computer instrument does not spread, avoiding the collapse of the entire monitoring system caused by partial failure.
(2) Good openness, compatibility and scalability, users can develop their own applications through OPC, DDE, ODBC and other mechanisms.
(3) A huge standard graphics library, complete painting tools and rich multimedia support can quickly generate rich and vivid project images.
(4) The upper computer is equipped with a Chinese-language Microsoft Windows98/ME/NT/2000/XP operating system with more than 32M of memory, 4M or more of memory with more than 15 inches of color display, and a resolution of at least 800 x 600, with a color inkjet printer.
Third, the control principle and effectiveness of our pharmaceutical production in the two important links, for example, one is the addition of materials, one is the reactor nitrogen / hydrogen addition and unloading, to introduce the actual results of the KOH process control system.
General pharmaceutical reactor feeding, the original production process requires the workshop operator to inform the irrigation area personnel to open the pump to transport the material to the workshop metering tank, and then manually switch the metering tank material into the reactor according to the scale, manpower Material costs are high, and the accuracy is not easy to grasp. Now, in the automatic control system of Keke Process, we collect material delivery data through supporting electromagnetic flowmeter, realize flow totalization through KH300G paperless recorder, and output feedback signals through intelligent analysis, and the operator can press keys of each workshop control station. Start and stop feeding, easy operation and high precision.
Hydrogenation is crucial and safety requirements are high. The system automatically controls the addition of hydrogen/nitrogen during production to produce a balance between temperature and pressure: The system automatically calculates the temperature rise rate in the reactor. When the reactor is abnormal, the hydrogen valve is shut off to ensure production safety and live sound. When the temperature and pressure of the reactor are greater than the set value, the system will automatically shut off the hydrogen valve and nitrogen valve to prevent the excessive addition of hydrogen, cut off the chemical reaction in the reactor and prompt sound and light alarm. The improved computing and control capabilities of the instrument greatly reduce the workload of field engineers and improve the safety of the entire production site.
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