PVC Twin-Screw Pipe Extruder / PVC Pipe Production Line /PVC Pipe Making Machine

Model NO.: SJSZ
Engagement System: Full Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Power: 380V 50Hz
Color: Standard/Customers
Vacuum Type: Vacuum
Cooling Medium: Water
Pipe Range: 16mm-800mm
Height: Different
Voltage Electrical: Schneider
Screw Quantity: One/Two
Control Way: PLC
Speed: Customers
Trademark: SWD
Transport Package: Wood Case and Wood Base
Specification: 16mm-800mm
Origin: China
HS Code: 84778000
Model NO.: SJSZ
Engagement System: Full Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Power: 380V 50Hz
Color: Standard/Customers
Vacuum Type: Vacuum
Cooling Medium: Water
Pipe Range: 16mm-800mm
Height: Different
Voltage Electrical: Schneider
Screw Quantity: One/Two
Control Way: PLC
Speed: Customers
Trademark: SWD
Transport Package: Wood Case and Wood Base
Specification: 16mm-800mm
Origin: China
HS Code: 84778000
1. Applications of PE pipes 
PE pipe is used as discharge pipes, under pressure pipes, water transportation and distribution gas distribution systems, irrigation plants, dripper irrigation systems, for electric cables, pipes with low friction inner sheathing, 2 and 3-outlet pipes.
PVC Twin-Screw Pipe Extruder / PVC Pipe Production Line /PVC Pipe Making Machine
Water supply Polyethylene(PE) pipe
High density Polyethylene pipe 		HDPE silicon core pipe
PE perforated tube
Gas buried polyethylene pipe material
PE underground cable sheath 		HDPE cable sheath 
HDPE double wall corrugated pipe
 
2.Features of PE pipe production line
1 The optimum spiral bush highly improves the output of extruder
2 Accurate temperature control system ensures material melting performance
3 Unique screw design achieves better plasticizing and high quality products
4 Precisely designed gearbox with a high torsion guarantees stable running
5 Advanced PLC operation system realizes synchronization and high quality products
6 Adopt automatic water temperature &level control and special independent filters on both vacuum and cooling tanks
7 Offer stable haul-off unit with 2-12 caterpillars
8 Provide saw &chip free cutting options
9 Low energy consumption, excellent performance, and easy maintenance
 
3. Main technical parameter of PE pipe production line
Model Pipe range(mm) Extruder Model
SWD-63 φ16-63 SJ65/33
SWD-110 φ20-110 SJ65/33
SWD-160 φ40-160 SJ75/33
SWD-250 φ63-250 SJ75/33
SWD-315 φ110-315 SJ90/33
SWD-450 φ160-450 SJ90/33
SWD-630 φ280-630 SJ120/33
SWD-800 φ450-800 SJ150/33
SWD-1200 φ710-1200 SJ150/33
SWD-1600 φ900-1600 SJ150/33
 
4. Brief introduction of PE pipe production line
Pipe Extrusion Single Screw Extruder  
  1. Siemens PLC control system 
  2. High efficiency screw
  3. Liquid channel: melt pressure is lower, melt temperature increasing slower
  4. Solid channel: Channel depth changes with plasticizing process, plasticized material overflow into liquid channel through the gap between screw dam flight and barrel.
  5. Shearing and mixing zone: Highly mixing of residual solid scraps and melt material
 PVC Twin-Screw Pipe Extruder / PVC Pipe Production Line /PVC Pipe Making Machine
 
Pipe Extrusion Die Head  
  1. Extrusion head with spiral structure, which can make sure the melt inside distributed evenly so as to achieve best plasticization. 
  2. Calibrator design with water ring which is easy to clean to achieve better cooling and then fast forming. 
 PVC Twin-Screw Pipe Extruder / PVC Pipe Production Line /PVC Pipe Making Machine
 
Pipe Extrusion Vacuum Calibration Tanks  
Vacuum Calibration Tanks are used for calibrating and cooling pipes made of thermoplastic materials by means of spray cooling. The spray cooling method prevents the formation of water boundary layers and is more efficient in cooling than the full water tanks.
Furthermore, there are no buoyancy problems that could distort the pipe. Spray-cooling increases the heat exchange rate significantly, compared to full-water-bath cooling. However, optionally all tanks can be supplied as full water tanks. 		PVC Twin-Screw Pipe Extruder / PVC Pipe Production Line /PVC Pipe Making Machine
 
Options:
  1. One or two chambers
  2. Corrosion protected steel or stainless steel
  3. Height adjustment, side adjustment
  4. Many accessories available
  5. Special length available
  6. Central adjustment of support rollers
  7. Many types of calibration sleeves
  8. Size adjustable calibration sleeves
  9. Covers made from aluminum or glass
 Advantages:
  1. Water temperature controlled by thermostatic valve, thus water consumption is kept low
  2. Regulation of constant water level
  3. Separate vacuum and cooling circuits
  4. High efficient cooling system by big pumps and tubes
  5. Full cone nozzles
  6. Water flow control with floater
  7. Longitudinal adjustment on tracks for better stability
Pipe Extrusion Haul-off Unit  PVC Twin-Screw Pipe Extruder / PVC Pipe Production Line /PVC Pipe Making Machine
 
Belt haul-offs
Belt haul-offs are used for continuous extraction of pipes and profiles. They are known for especially consistent performance even at high production speeds. The belts are driven by brushless AC servo drives. Both belt carriers can be mechanically or pneumatically adjusted in height. The belts can also be supplied with a cellular vulcanised or rubber layer. 		Caterpillar haul-offs

Depending on pad type, dual caterpillar haul-offs can be used for pipes or profiles. Multiple caterpillar haul-offs are used for pipe take-off. The lower caterpillar carriers are adjusted manually, the upper caterpillar carriers are suspended and are pneumatically adjusted.
Extras
  1. High-standard precision haul-o ffs driven via maintenance-free AC servo motors
  2. Pressure adjustment for delicate tubes and profiles
  3. Periodic wall thickening unit for pipes made of PVC
  4. Remote control
  5. V - shaped Haul-Off belts
  6. Poly-V-belts
  7. Electronic length measuring meter
  8. Haul-Off-Saw combination
  9. Start-up winch
 Advantages:
  1. Sturdy base frame
  2. Easy operation
  3. Belts can be changed easily
  4. Good accessibility
  5. Safety switches
  6. Digital speed indication
  7. Maintenance-free drives
  8. Direct drives for every caterpillar track
  9. Long contact surface
  10. Pulling force is evenly distributed to product
  11. Caterpillar can hold speeds within ± 0,01%
  12. Quick-change system for padsavailable
standard

Pipe extrusion Cutting Machines

 PVC Twin-Screw Pipe Extruder / PVC Pipe Production Line /PVC Pipe Making Machine
 

Cutting Saws

Pneumatically activated radial saws suitable for cutting pipes and profiles. Easy operation of the saw on start-up of the extrusion line thanks to the possibility of raising the upper double pipe clamps. Clamping jaws according to the pipe diameter or profile shape guarantee an angular cut.

Cutter

Pneumatically or hydraulically activated cutting knife for burr-free cutting of pipes or profiles.

Servo cutter

For chip and burr-free cutting by means of rotating knife.


Advantages:

Excellent accuracy of cut length

Low energy consumption

Low noise level by using special cutting tools and shielding the machine

Cutting tools and enclosure of the machines

Tools are easy to change

For the more details, please send us inquiry 
Thank you.

 
1. Applications of PE pipes 
PE pipe is used as discharge pipes, under pressure pipes, water transportation and distribution gas distribution systems, irrigation plants, dripper irrigation systems, for electric cables, pipes with low friction inner sheathing, 2 and 3-outlet pipes.
PVC Twin-Screw Pipe Extruder / PVC Pipe Production Line /PVC Pipe Making Machine
Water supply Polyethylene(PE) pipe
High density Polyethylene pipe 		HDPE silicon core pipe
PE perforated tube
Gas buried polyethylene pipe material
PE underground cable sheath 		HDPE cable sheath 
HDPE double wall corrugated pipe
 
2.Features of PE pipe production line
1 The optimum spiral bush highly improves the output of extruder
2 Accurate temperature control system ensures material melting performance
3 Unique screw design achieves better plasticizing and high quality products
4 Precisely designed gearbox with a high torsion guarantees stable running
5 Advanced PLC operation system realizes synchronization and high quality products
6 Adopt automatic water temperature &level control and special independent filters on both vacuum and cooling tanks
7 Offer stable haul-off unit with 2-12 caterpillars
8 Provide saw &chip free cutting options
9 Low energy consumption, excellent performance, and easy maintenance
 
3. Main technical parameter of PE pipe production line
Model Pipe range(mm) Extruder Model
SWD-63 φ16-63 SJ65/33
SWD-110 φ20-110 SJ65/33
SWD-160 φ40-160 SJ75/33
SWD-250 φ63-250 SJ75/33
SWD-315 φ110-315 SJ90/33
SWD-450 φ160-450 SJ90/33
SWD-630 φ280-630 SJ120/33
SWD-800 φ450-800 SJ150/33
SWD-1200 φ710-1200 SJ150/33
SWD-1600 φ900-1600 SJ150/33
 
4. Brief introduction of PE pipe production line
Pipe Extrusion Single Screw Extruder  
  1. Siemens PLC control system 
  2. High efficiency screw
  3. Liquid channel: melt pressure is lower, melt temperature increasing slower
  4. Solid channel: Channel depth changes with plasticizing process, plasticized material overflow into liquid channel through the gap between screw dam flight and barrel.
  5. Shearing and mixing zone: Highly mixing of residual solid scraps and melt material
 PVC Twin-Screw Pipe Extruder / PVC Pipe Production Line /PVC Pipe Making Machine
 
Pipe Extrusion Die Head  
  1. Extrusion head with spiral structure, which can make sure the melt inside distributed evenly so as to achieve best plasticization. 
  2. Calibrator design with water ring which is easy to clean to achieve better cooling and then fast forming. 
 PVC Twin-Screw Pipe Extruder / PVC Pipe Production Line /PVC Pipe Making Machine
 
Pipe Extrusion Vacuum Calibration Tanks  
Vacuum Calibration Tanks are used for calibrating and cooling pipes made of thermoplastic materials by means of spray cooling. The spray cooling method prevents the formation of water boundary layers and is more efficient in cooling than the full water tanks.
Furthermore, there are no buoyancy problems that could distort the pipe. Spray-cooling increases the heat exchange rate significantly, compared to full-water-bath cooling. However, optionally all tanks can be supplied as full water tanks. 		PVC Twin-Screw Pipe Extruder / PVC Pipe Production Line /PVC Pipe Making Machine
 
Options:
  1. One or two chambers
  2. Corrosion protected steel or stainless steel
  3. Height adjustment, side adjustment
  4. Many accessories available
  5. Special length available
  6. Central adjustment of support rollers
  7. <

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