Quick-change system can increase the productivity of the turning process by several hours

Most parts manufacturers are tirelessly pursuing increased productivity. For a typical turning operation, the average actual machining time of a machine may only take up 36% of the total production time, so making full use of expensive machine tools is a special challenge. Companies that use conventional tool setups at turning centers are delaying time in many waysâ€”such as converting workpieces, batch setup and measurement, insert indexing, and tool change and maintenance tasks.

Use the Sandvik Coromant Capto quick change system to increase tool change speed and efficiency. Rotate less than 180 degrees to complete clamping and unclamping operations.

One of the ways to save time (up to 25% savings) is to invest in a quick-change system that increases overall processing time to 45% and reduces overall equipment downtime. The Sandvik Coromant Capto quick-change tool concept can reduce tool change time from an average of 8 minutes to less than 1 minute. For each tool in the turret, up to 50 hours of production time can be added, so that the payback period is only a few months. This can be done because the system uses a modular design and simplifies the clamping system compared to conventional tool holding arrangements. Due to different solutions for different turret designs and concepts, the Sandvik Coromant Capto quick-change tool concept can be applied to most types of lathes. From an additional clamping solution to an integrated turret configuration, there are several clamping options available to the user. For a standard machine tool, the conversion can be easily achieved without the need for a turret by using a standard clamping unit. In addition, Sandvik Coromant Capto features an integrated turret design that saves more space than external clamping. In short, using the quick-change system enables faster, more efficient tool changeovers, and the ability to change blades outside the machine. Because replacing the entire holder is faster than replacing a single insert, using the same type of tool can be faster. In addition, the quick-change system also offers the possibility of countermeasures, which is also due to the fact that measurements can be made outside the device. Due to its high positioning accuracy, there is little or no need for measuring cuts. As long as the rotation is less than 180 degrees, the tool can be clamped and released. For manufacturers who need frequent blade changes for each process, or manufacturers who are engaged in small-batch production, the quick-change system has unique advantages, and manufacturers can benefit from faster setup times. For more information, contact your local Sandvik Coromant sales engineer.
Technical Information

Benefits Case study Save time by more than 25% Improve profitability Improve equipment utilization Shorten equipment downtime Set up simple and repeatable.

In the area of â€‹â€‹subcontracting processing, it must be able to quickly switch between tasks to ensure maximum production time. For example, a contract processing plant needs to undertake a large number of various parts production, ranging from small to medium quantities, so in particular for its computer numerical control lathes purchased sandvik Coromant Capto quick change system. The flexibility of the company's business means that it is necessary to shorten the setup time as much as possible, thereby reducing non-productive time. The company chose Sandvik Coromant Capto because the clamping turret made it easy to refit the tool turret. Another factor to choose it is that it has better coupling device stiffness than other modular systems, and it can easily replace the cutting head. Overall, the benefits of the quick change concept have been brought about because of the speed advantages of changing machine settings, and the wide variety of standards and special cutting tools that can be used, and the tool change operations are simple and clean. The summary "plug and play" just describes the quick change system of the Sandvik Coromant Capto turning center. It reduces equipment downtime, improves overall production utilization, and helps increase processing time. In small batch production where the set-up time is crucial, or in processes where frequent blade changes are required, the quick-change system provides the best economic benefits. Since Sandvik Coromant Capto is a quick-change concept that can be implemented with a range of flexible clamping options, machine or turret type implementation is not an obstacle. The actual result is that it can immediately save time and translate into efficient parts processing. This is especially important for manufacturers and subcontractors who need to be quick, flexible, and ready to respond to customer requests.

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