Review of the operation of the mold industry in 2010 After experiencing the international financial crisis, the global economy has already bottomed out and began to recover slowly. The economic development of emerging countries is faster and the situation is better than that of developed countries. Under the influence of the rapid economic growth and global warming in China, the mold industry in China has achieved a good recovery growth during the post-crisis period. The growth rate in 2010 has reached a double-digit figure. The total mold sales nationwide is expected to reach 1120. About 100 million yuan, an increase of more than 14% over the previous year. Among them, the speed of development of mold exports will be higher than the overall development rate of the entire industry, and the trade surplus will be realized for the first time. In the first three quarters of 2010, according to customs statistics, the export of molds increased by 17.22% over the same period of the previous year, and a surplus was realized. It is expected that the year will reach about 18%. Looking back at the situation throughout the year, the whole industry can also see some other characteristics and trends, which can be summarized as “one pull, two draws, three new, four changesâ€.
The so-called "one pull" means that there are many mold manufacturing enterprises. Since the profits of only simple mold production are relatively low, and the scale of enterprises is slow to increase, they use their own characteristics to start planning or have been implemented in the upper and lower reaches of the mold as the core The extension of the industry chain.
The so-called "secondary" is the first market and the second is the financing and patents. In order to achieve better and faster development in recent years, more and more mold enterprises have broadened their horizons and bravely sought to find new ways on the basis of widespread implementation by the pioneers. The so-called "three new" means that many mold manufacturers are busy moving to new sites, buying new equipment, trial production and production of new products.
The so-called “four modernizations†means that the development of mold enterprises in a certain area tends to be more specialized, higher-end, differentiated, and informatized than ever before.
In addition to the “one pull, two draws, three new, and four modernizationsâ€, the steady growth of exports can also be said to be one of the characteristics and trends. Although the appreciation of the renminbi has continued, the global economy has been slow, and the world mold market is generally not booming. However, due to the comparative advantages (especially in terms of cost performance) of China's molds in the international market, this trend will continue to develop.
At present, there are about 30,000 mold manufacturing companies (plants and factories) nationwide and nearly 1 million employees. In 2009, there were 2797 enterprises with a total income of over 5 million yuan in China's mold manufacturing industry, and its Chinese companies: private enterprises: 3 The proportion of funded enterprises is 1.1:62.1:33.9, which indicates that most of the non-state-owned capital in mold enterprises in China has accounted for most of the proportion.
According to customs statistics, in 2009 China imported a total of 1.764 billion U.S. dollars in molds and exported 1.843 billion U.S. dollars. Export mold accounts for 12.8% of total mold sales.
From the perspective of mold production and demand, high-tech mold self-sufficiency rate is still low, while the middle and low mold has been oversupply. Judging from the industrial layout, the Pearl River Delta and the Yangtze River Delta are the areas where China's mold industry is most concentrated. The Bohai Rim region has also been developing rapidly. From the perspective of industrial technological progress, since the 10th Five-Year Plan, under the support and guidance of government policies, the mold industry has invested a lot, and the level and strength of enterprise equipment have greatly improved. The rapid development of the mold industry has also promoted the formation of key enterprises in the industry. There are now 110 key mold companies that have been identified and awarded by the China Mold Association. The formation of the industry backbone team has played a leading role in the development of the industry.
The advancement of technology has led to a significant increase in the level of mold products in recent years, and the trend toward high-end development has become more apparent. Some mold products have reached or are close to the advanced level in the world. Representative examples include giant molds with a single mold weight of 120 tons, ultra-precision molds with machining accuracy of 0.3-0.5 μm, and service life of 300-400 million times. Life molds, high-speed precision stamping dies that can be matched with high-speed punches of 2500 times/min, multi-functional compound molds that realize multi-material and multi-process forming, and complex molds that can realize intelligent control. Of course, companies that can produce high-level molds still account for only a few in the industry. Overall, the overall level of China's mold industry is still relatively low.
In addition to achieving better results in 2010, there are also many difficulties. There are mainly five aspects. First, the new policy that has been clearly introduced in the "Restructuring and Revitalization of Equipment Manufacturing Industry" to continue to support the development of molds has not yet been introduced. The three-year implementation period of the plan has passed two years. Many companies have looked forward to it and have not seen it. It will affect development. Second, the price of mold products continued to decline in general, and the physical production of molds increased a lot, but sales did not increase much, and profit increased even less. The three did not match each other. Some companies even increase production and profits do not increase, which will inevitably affect development. Third, many enterprises began to reduce their orders in the fourth quarter, and the development uncertainty continues to increase. Fourth, from the perspective of development trends, the renminbi will continue to appreciate in the future, which is detrimental to exports. Fifth, the phenomenon of lack of talent is getting worse. In the past, there was a shortage of senior talents, and now even ordinary employees are not enough. Many enterprises have difficulties in recruiting workers, and fewer applicants have affected development.
The "Twelfth Five-Year Plan" Development Goals and Strategy Synthesis From the information on the "Twelfth Five-Year" development plan for the mold industry in the "China Tooling Information" of the China Mould Association, we can see the future development trend of the mold industry. The “12th Five-Year Plan†period is a critical period for China to properly respond to major changes in the domestic and international development environment and accelerate the realization of the goal of building a well-off society in an all-round way. It is also a critical period for the healthy development of the mold manufacturing industry in China. Although there are many uncertain factors at home and abroad, China Economic growth is still in a period of rapid growth. The comparative advantage of China's molds in the international mold market still exists. The domestic mold market is expected to continue to be optimistic.
1 Development of various types of molds and market conditions Plastic molds are expected to develop rapidly. Under the inevitable trend of “plastic steel substitute†and “plastic substitute woodâ€, China's engineering plastic products industry is expected to maintain an average annual growth rate of 15% in the “12th Five-Year Plan†period. It can be imagined that the plastic mold market, which has the highest share of the total molds and supports the plastics industry, will also develop at a relatively high growth rate during the 12th Five-Year Plan period.
As the automotive industry with the largest amount of molds, it is expected that during the 12th Five-Year Plan period, it will grow at an average annual growth rate of about 10%. It is expected that the average annual growth rate of automotive molds during the 12th Five-Year Plan period will not be lower than 10%. %, the average annual growth rate of rubber molds, including automotive tire molds, will reach over 10%.
The electronic and information industry is also a large user of the mold. The “12th Five-Year Plan†is expected to have an average annual growth rate of around 20%.
In addition, rail transit, aerospace, new energy, medical equipment, building materials and other industries will also bring huge market for molds.
In the international market, due to the continuous increase in labor costs in industrialized countries, they are forced to transfer molds to developing countries, especially developing countries like China, which have a relatively good technological foundation, in order to reduce production costs. The trend of multinational companies coming to China to purchase molds is still in development, and the development of international emerging markets is also promising.
2 The development strategy highlights the adjustment of the structure and the transformation of development methods, bringing about industrial transformation and technological upgrading through innovation and cultivation, focusing on promoting the integration of informatization and industrialization, earnestly improving the quality and efficiency of development, and striving to achieve development speed and quality improvement, structural optimization, Increased efficiency and coordination.
(1) Vigorously promote product structure adjustment. During the “Twelfth Five-Year Plan†period, the mold industry should further develop medium-to-high-grade mold products with high technological added value, continuously increase their proportion in the total mold, and encourage the development of high-quality mold standard parts and high-performance mold materials to increase the national Economic pillar industries, national key projects, key projects and strategic emerging industries supporting services.
(2) Actively promote the development of enterprises in the direction of “big and strong†and “small and specializedâ€. Strongly support the development of key key enterprises, especially large-scale key enterprises, improve their level and industry leading capabilities; guide and nurture a large number of SMEs to develop in a “special, refined, and special†direction; encourage enterprises to conduct capital operations and specialization Integrate, optimize and reorganize, develop various forms of industrial alliances, and promote the development of the industry; encourage qualified companies to develop the industrial chain with mold as the core and expand the scope of services.
(3) Strive to open up the market. Develop international and domestic markets in various fields, actively increase the proportion of export of mold products, further increase the grade and added value of export products, increase the level of industry through the increase of exports, encourage the development of alternative imported products, and pay due attention to the development of technical service exports. . Through the development of new markets, new growth will be achieved.
(4) Actively promote informationization, digitization, refinement, automation, and standardization of mold production; strengthen the combination of production, research, and research, and promote the improvement of research and innovation capabilities.
(5) Vigorously develop modern manufacturing service industry (productive service industry). Support the construction of mold industry clusters (pay attention to the rational layout in coordination with product manufacturing), promote the construction of service platforms for small and medium-sized enterprises, and actively and steadily extend and develop the upstream and downstream industrial chains with mold manufacturing as the core, gradually form complementary advantages and coordinate development. Industry pattern.
(6) Change the mode of development as soon as possible. In the past, the mold industry must rely heavily on the extensive development model of scale expansion and volume increase, and gradually shift to a lean development model that mainly relies on scientific and technological progress and improvement of product quality and level; vigorously promote innovation-driven development methods and actively nurture Develop new growth points. Moreover, mold enterprises must change from simple production to production and service.
(7) Focusing on key development targets and major tasks, implement "project-driven" around key service targets. We must integrate the mold project into its supporting product projects to better fight for the support of the national and local governments at all levels. At the same time, mold manufacturing companies should also propose appropriate projects that are suitable for the company to drive development.
(8) Accelerate the construction of a training base for skilled personnel. By actively promoting the construction of a talent training base, establishing a modern continuing vocational education system that is market-oriented and adapting to the requirements of the industrial structure, we will vigorously cultivate applied and skilled talents.
In conclusion, the mold market will continue to be optimistic during the “12th Five-Year Plan†period, and the development of the mold industry can be expected. At the same time, we should also see that China’s labor costs are constantly rising, and the advantages of low-cost mold manufacturing are weakening. Due to our weak innovation capability, we still lack competitive advantages in some high-end areas.
The so-called "one pull" means that there are many mold manufacturing enterprises. Since the profits of only simple mold production are relatively low, and the scale of enterprises is slow to increase, they use their own characteristics to start planning or have been implemented in the upper and lower reaches of the mold as the core The extension of the industry chain.
The so-called "secondary" is the first market and the second is the financing and patents. In order to achieve better and faster development in recent years, more and more mold enterprises have broadened their horizons and bravely sought to find new ways on the basis of widespread implementation by the pioneers. The so-called "three new" means that many mold manufacturers are busy moving to new sites, buying new equipment, trial production and production of new products.
The so-called “four modernizations†means that the development of mold enterprises in a certain area tends to be more specialized, higher-end, differentiated, and informatized than ever before.
In addition to the “one pull, two draws, three new, and four modernizationsâ€, the steady growth of exports can also be said to be one of the characteristics and trends. Although the appreciation of the renminbi has continued, the global economy has been slow, and the world mold market is generally not booming. However, due to the comparative advantages (especially in terms of cost performance) of China's molds in the international market, this trend will continue to develop.
At present, there are about 30,000 mold manufacturing companies (plants and factories) nationwide and nearly 1 million employees. In 2009, there were 2797 enterprises with a total income of over 5 million yuan in China's mold manufacturing industry, and its Chinese companies: private enterprises: 3 The proportion of funded enterprises is 1.1:62.1:33.9, which indicates that most of the non-state-owned capital in mold enterprises in China has accounted for most of the proportion.
According to customs statistics, in 2009 China imported a total of 1.764 billion U.S. dollars in molds and exported 1.843 billion U.S. dollars. Export mold accounts for 12.8% of total mold sales.
From the perspective of mold production and demand, high-tech mold self-sufficiency rate is still low, while the middle and low mold has been oversupply. Judging from the industrial layout, the Pearl River Delta and the Yangtze River Delta are the areas where China's mold industry is most concentrated. The Bohai Rim region has also been developing rapidly. From the perspective of industrial technological progress, since the 10th Five-Year Plan, under the support and guidance of government policies, the mold industry has invested a lot, and the level and strength of enterprise equipment have greatly improved. The rapid development of the mold industry has also promoted the formation of key enterprises in the industry. There are now 110 key mold companies that have been identified and awarded by the China Mold Association. The formation of the industry backbone team has played a leading role in the development of the industry.
The advancement of technology has led to a significant increase in the level of mold products in recent years, and the trend toward high-end development has become more apparent. Some mold products have reached or are close to the advanced level in the world. Representative examples include giant molds with a single mold weight of 120 tons, ultra-precision molds with machining accuracy of 0.3-0.5 μm, and service life of 300-400 million times. Life molds, high-speed precision stamping dies that can be matched with high-speed punches of 2500 times/min, multi-functional compound molds that realize multi-material and multi-process forming, and complex molds that can realize intelligent control. Of course, companies that can produce high-level molds still account for only a few in the industry. Overall, the overall level of China's mold industry is still relatively low.
In addition to achieving better results in 2010, there are also many difficulties. There are mainly five aspects. First, the new policy that has been clearly introduced in the "Restructuring and Revitalization of Equipment Manufacturing Industry" to continue to support the development of molds has not yet been introduced. The three-year implementation period of the plan has passed two years. Many companies have looked forward to it and have not seen it. It will affect development. Second, the price of mold products continued to decline in general, and the physical production of molds increased a lot, but sales did not increase much, and profit increased even less. The three did not match each other. Some companies even increase production and profits do not increase, which will inevitably affect development. Third, many enterprises began to reduce their orders in the fourth quarter, and the development uncertainty continues to increase. Fourth, from the perspective of development trends, the renminbi will continue to appreciate in the future, which is detrimental to exports. Fifth, the phenomenon of lack of talent is getting worse. In the past, there was a shortage of senior talents, and now even ordinary employees are not enough. Many enterprises have difficulties in recruiting workers, and fewer applicants have affected development.
The "Twelfth Five-Year Plan" Development Goals and Strategy Synthesis From the information on the "Twelfth Five-Year" development plan for the mold industry in the "China Tooling Information" of the China Mould Association, we can see the future development trend of the mold industry. The “12th Five-Year Plan†period is a critical period for China to properly respond to major changes in the domestic and international development environment and accelerate the realization of the goal of building a well-off society in an all-round way. It is also a critical period for the healthy development of the mold manufacturing industry in China. Although there are many uncertain factors at home and abroad, China Economic growth is still in a period of rapid growth. The comparative advantage of China's molds in the international mold market still exists. The domestic mold market is expected to continue to be optimistic.
1 Development of various types of molds and market conditions Plastic molds are expected to develop rapidly. Under the inevitable trend of “plastic steel substitute†and “plastic substitute woodâ€, China's engineering plastic products industry is expected to maintain an average annual growth rate of 15% in the “12th Five-Year Plan†period. It can be imagined that the plastic mold market, which has the highest share of the total molds and supports the plastics industry, will also develop at a relatively high growth rate during the 12th Five-Year Plan period.
As the automotive industry with the largest amount of molds, it is expected that during the 12th Five-Year Plan period, it will grow at an average annual growth rate of about 10%. It is expected that the average annual growth rate of automotive molds during the 12th Five-Year Plan period will not be lower than 10%. %, the average annual growth rate of rubber molds, including automotive tire molds, will reach over 10%.
The electronic and information industry is also a large user of the mold. The “12th Five-Year Plan†is expected to have an average annual growth rate of around 20%.
In addition, rail transit, aerospace, new energy, medical equipment, building materials and other industries will also bring huge market for molds.
In the international market, due to the continuous increase in labor costs in industrialized countries, they are forced to transfer molds to developing countries, especially developing countries like China, which have a relatively good technological foundation, in order to reduce production costs. The trend of multinational companies coming to China to purchase molds is still in development, and the development of international emerging markets is also promising.
2 The development strategy highlights the adjustment of the structure and the transformation of development methods, bringing about industrial transformation and technological upgrading through innovation and cultivation, focusing on promoting the integration of informatization and industrialization, earnestly improving the quality and efficiency of development, and striving to achieve development speed and quality improvement, structural optimization, Increased efficiency and coordination.
(1) Vigorously promote product structure adjustment. During the “Twelfth Five-Year Plan†period, the mold industry should further develop medium-to-high-grade mold products with high technological added value, continuously increase their proportion in the total mold, and encourage the development of high-quality mold standard parts and high-performance mold materials to increase the national Economic pillar industries, national key projects, key projects and strategic emerging industries supporting services.
(2) Actively promote the development of enterprises in the direction of “big and strong†and “small and specializedâ€. Strongly support the development of key key enterprises, especially large-scale key enterprises, improve their level and industry leading capabilities; guide and nurture a large number of SMEs to develop in a “special, refined, and special†direction; encourage enterprises to conduct capital operations and specialization Integrate, optimize and reorganize, develop various forms of industrial alliances, and promote the development of the industry; encourage qualified companies to develop the industrial chain with mold as the core and expand the scope of services.
(3) Strive to open up the market. Develop international and domestic markets in various fields, actively increase the proportion of export of mold products, further increase the grade and added value of export products, increase the level of industry through the increase of exports, encourage the development of alternative imported products, and pay due attention to the development of technical service exports. . Through the development of new markets, new growth will be achieved.
(4) Actively promote informationization, digitization, refinement, automation, and standardization of mold production; strengthen the combination of production, research, and research, and promote the improvement of research and innovation capabilities.
(5) Vigorously develop modern manufacturing service industry (productive service industry). Support the construction of mold industry clusters (pay attention to the rational layout in coordination with product manufacturing), promote the construction of service platforms for small and medium-sized enterprises, and actively and steadily extend and develop the upstream and downstream industrial chains with mold manufacturing as the core, gradually form complementary advantages and coordinate development. Industry pattern.
(6) Change the mode of development as soon as possible. In the past, the mold industry must rely heavily on the extensive development model of scale expansion and volume increase, and gradually shift to a lean development model that mainly relies on scientific and technological progress and improvement of product quality and level; vigorously promote innovation-driven development methods and actively nurture Develop new growth points. Moreover, mold enterprises must change from simple production to production and service.
(7) Focusing on key development targets and major tasks, implement "project-driven" around key service targets. We must integrate the mold project into its supporting product projects to better fight for the support of the national and local governments at all levels. At the same time, mold manufacturing companies should also propose appropriate projects that are suitable for the company to drive development.
(8) Accelerate the construction of a training base for skilled personnel. By actively promoting the construction of a talent training base, establishing a modern continuing vocational education system that is market-oriented and adapting to the requirements of the industrial structure, we will vigorously cultivate applied and skilled talents.
In conclusion, the mold market will continue to be optimistic during the “12th Five-Year Plan†period, and the development of the mold industry can be expected. At the same time, we should also see that China’s labor costs are constantly rising, and the advantages of low-cost mold manufacturing are weakening. Due to our weak innovation capability, we still lack competitive advantages in some high-end areas.
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