1, the original ore size
The size of the ore sieve is 600×600mm. The maximum grain size of the ore passing through the sieve shall not exceed 630mm, and the ore larger than 630mm may exceed 20%, resulting in blockage and blockage of the lower mine funnel or jaw crusher . For each blockage, the mining plant shall be 30 yuan/ Times.
2, jaw crusher position:
Jaw crusher feed size. The particle size of the 750×1060mm jaw crusher is not more than 630mm.
Jaw crusher discharge size. The size of the mine crusher should be less than or equal to 150mm and 80%. Due to the excessive size of the mine crusher, the medium crushing cone crusher is blocked by the mine or the crushing chamber, and the mined mine workshop is 30 yuan/time. The normal production of the affected ore is treated according to the process accident.
3, crusher discharge port inspection
The crushing workshop should regularly inspect and adjust the discharge port of the jaw crusher, medium crusher cone crusher and fine crusher cone crusher once a week to meet and meet the technical requirements of the production process. Every week, the crusher discharge port was not checked and adjusted according to the requirements of this measure, and the mine crushing workshop was 30 yuan/time.
4, medium and small pieces
The size of the medium crushing ore should not exceed 150mm. Due to other reasons such as large blocks and other non-station operators, the original mine bin funnel or the medium crushing cavity is blocked, which is coordinated by the dispatching room of the ore dressing plant.
Medium and fine crushing ore size. The grain size of the medium and fine crusher should meet the requirements of the technical standards. The particle size of the medium crushing ore should be less than or equal to 60mm, accounting for more than 85%. The fine crushing ore size should be less than or equal to 12mm and 85%.
Whether the medium and fine crushing ore size is qualified, the beneficiation laboratory is responsible for the joint factory office and the dispatching room to conduct random inspections once a week. The pass rate of each sample is less than 85%, and the penalty crushing workshop is 30 yuan/time.
6, screening posts
The final screening particle size of the screening workshop is the ore-mining particle size of the ball mill before the grinding in the beneficiation plant, which directly affects the grinding efficiency, grinding operation and grinding fineness of the ball mill. The final particle size of the screening should be strictly controlled.
The final particle size is screened. The final particle size of the sieve should be less than or equal to 12 mm and more than 90% is acceptable.
Whether the final particle size of the sieve is qualified is specifically responsible by the beneficiation laboratory. The quality inspection department and the dispatching room randomly sample and inspect from the 4 # belt every week. The pass rate of each sample is less than 90%, and the penalty crushing workshop is 30 yuan/time. .
Three months of crushing workshop production without accidents, one-time reward of 500 yuan
7, belt to mine posts
Preventing belt deviations often adjusts the position of the local idler to keep the tape running on the centerline. Keep the tape clean. The drum can't be hung on the drum, keep each roller running flexibly, and replace the rollers and brackets that are not turned or damaged in time. At the time of inspection, it was found that the tape machine with sick operation was produced at a cost of 20 yuan/time.
Belt feeding amount should be determined according to the amount of minerals processed on the day. The deviation between the meter display quantity and the actual hour feed amount should be controlled within the range of less than 2%.
The electronic belt scale will be tested once a month. If it is not on time, the quality inspection will be 50 yuan/time. The post worker carefully fills in the production record and finds that the fraudulent production class is 50 yuan/time.
8, ∮ 2200 × 6500mm overflow mill position
The mill is the most important equipment for mineral processing. It accounts for 65%~70% of the ore dressing cost, especially the grinding concentration and grinding fineness directly affect the quality of the selection operation index. The required grinding concentration is 65%, the fluctuation is 2%, the grinding particle size is 200%, the content is more than 60%, and the fluctuation is 2%. The inspection does not meet the requirement of 40 yuan per production class. The processing capacity of the mill is 40 tons/hour. Under the condition of ensuring the grinding fineness, the processing capacity of the mill exceeds 1 ton/hour, and the production class is 30 yuan/ton. It is strictly forbidden to run, run, drip or leak during production. The inspection found that a production class of 20 yuan per time
9, sloping plate concentration classifier graded post
The final sediment concentration of the sloping plate concentration classifier should be controlled at 50%, the upper and lower deviations should not exceed 5%; the overflow fineness ~200 mesh should be controlled at 60±3%. Each inspection found that the item was unqualified and the penalty workshop was 30 yuan/time.
10, magnetic separator station
The production is mainly to adjust the magnetic separator to blow off the water and unload the flushing water. The blown water is too large, the tailings grade is increased, the blown water is too small, the tailings grade is low, and the concentrate grade is also low. The appropriate amount of blown water should be determined according to the nature of the ore, the amount of ore and the operation requirements. Do not block or run during operation. Over 1% reward production class 30 yuan / time. In the production, because the magnetic separator enters the obstacle, the production class is 100 yuan/time when parking or scratching the barrel.
11, high gradient magnetic separator station
High-gradient magnetic separation is the main equipment in the plant, and the operation must be carried out in the order of opening and stopping. After stopping the magnetic disconnection, it must be idling for more than 2 minutes, and the magnetic material accumulated in the magnetic separator is flushed out before the water shut-off is allowed. Because of the misoperation, the magnetic circuit is blocked and the production class is 50 yuan/time. The cooling water outlet temperature shall not exceed 70 °C. If the water temperature exceeds the specified level during the inspection, the production class shall be 50 yuan/time. The grade of TiO2 concentrate of high gradient magnetic separator is controlled at 27±1%, lower than 26%, and every 1% drop, the production class is 40 yuan. The concentrate grade is higher than 28%, and each increase is 1%, and the production class is 40 yuan. The tailings grade is controlled at 4±0.5%, the tailings grade is greater than 4.5%, and each increase is 1%, and the production class is 40 yuan. For every 0.5% drop, the reward production class is 50 yuan.
12, spiral chute post
The spiral chute is the final sorting process of the roughing plant. The responsibility and operation level of the operator are directly related to the production class production index. Operators should always adjust the angle of the discharge port interceptor and the size of the flushing water to ensure good production targets. The TiO 2 concentrate grade is required to be controlled at 31±1%. Below 30%, for every 1% decrease, the production class is 40 yuan. The concentrate grade is higher than 32%, and each increase is 1%, and the production class is 40 yuan. The grade of tailings is controlled at 5±1%, the grade of tailings is more than 6%, and for every 1% increase, the production class is 40 yuan. For every 1% decline, the reward production class is 50 yuan.
13, ∮18M, 26M tailings thickener station
∮ 18M, 26 tailings thickener overflow. The overflow solid content of the tailings thickener shall not exceed 1g/L. The solid content exceeds the standard once per inspection, and the production class is 30 yuan/time.
底 18M, 26M tailings thickener bottom flow concentration. The concentration of the tailings thickener bottom flow should be controlled at 40% to 50%, the average should not be less than 45%, the minimum should not be less than 35%, the maximum should not exceed 60%, and the underflow concentration should be less than 35% or more than 60% per inspection. Production class 30 yuan / time.
14, disc filter station
In the production, the moisture content of the filter cake should be less than 10%, and the loss of concentrate in the filtrate should be reduced.
15, filter press position
The treatment volume of the filter press is proportional to the concentration of the ore, and the connection between the upper and lower processes is strengthened to ensure the concentration of the ore. The two filter presses should be kept in operation at the same time, and the time interval for mining should be less than 30 minutes. During operation, the moisture content of the filter cake should be less than 12%. When unloading, avoid water unloading.
16, various pump positions
Including the clean water pump, vacuum pump, and various sand pumps are the connecting equipment for the upper and lower processes, which is one of the important links to ensure normal production. In the production, ensure that the spare equipment is in good condition, the running pump can't run with the disease, and the spare pump should be replaced in time when the sand pump is inefficient or the flow is not enough. There should be no accumulation or accumulation of water around the pump pool and pump during production. Because the pump affects production, the production class is deducted 50-100 yuan/time (there is no spare equipment in this range)
17. Beneficiation laboratory position
It is responsible for the planning and implementation of the experimental, scientific research and technical transformation projects of the process technology of the mineral processing workshop;
According to the production needs, strengthen the management of process and process technology conditions, carry out necessary process inspection or appraisal of weak links, key processes and new processes in production regularly or irregularly, do technical analysis and provide basis for production; Complete the relevant test or submit a test report, each time the laboratory is 50 yuan / time.
The mineral processing laboratory shall, when undertaking or entrusting the relevant mineral processing test arranged by the non-mineralization plant, shall have the consent of the mine leader or supervisor in advance and have an internal business contact list to arrange for the test work. Otherwise, the mine laboratory will be fined 100 yuan/time.
The experimental plan to find out the reform plan, after the implementation of the company to bring economic benefits, one-time reward laboratory 1000 ~ 5000 yuan
18, laboratory positions
The test index is an important basis for production. The operation should ensure that the sampling and test errors are within the specified range, and the standby sample is kept for verification. When the monthly test sample has no duplicate verification, the monthly reward laboratory will be 300 yuan/month.
19. Super-investment incentives
After Concentrator quality and quantity of the month production plan, overcapacity incentives, iron powder 1% per month plan overcapacity reward 500 yuan, titanium powder 1% per month plan overcapacity reward 800 yuan. For every 1% increase in fine powder quality, 400 yuan will be awarded. In the production and quality of fraud, after the inspection and implementation, deduct the factory director and the party's monthly salary of 10%, and give the record greater punishment.
Disclaimer Ordinance:
1. The spot check and inspection of the technical and technical conditions of the production workshops and auxiliary production workshops by the mineral processing plant is the daily process technology management work without affecting the normal production conditions of the mineral processing plant.
2, due to natural conditions and downhole conditions, the mining workshop in case of rain, snow, etc. or other unforeseen special circumstances, such as: ore, mud, etc. caused by grid, crusher, screening, etc. Blocking does not enforce the above terms. However, the crushing workshop has the responsibility and obligation to actively organize the personnel to deal with it. Due to the untimely or delayed timing, the normal production of the ore dressing will cause the production to stop, and the process will be handled according to the process accident.
3. In view of the variability of the nature of the ore and the diversity and complexity of the structure and structure of the ore, except for the great changes in the technical conditions caused by the sudden changes in the properties of the ore, this situation must be confirmed by the meeting of the beneficiation process technology. Can be excused.
4. The situation that the technical conditions caused by other irresistible, foreseeable, and preventive reasons cannot be controlled.
5. The above provisions are trial regulations, which are adjusted monthly according to the production situation in the first three months of the trial.
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